Showing posts with label tiny house exterior. Show all posts
Showing posts with label tiny house exterior. Show all posts

PALLETS: More Of The Same

At the risk of sounding like a broken record, we've been radio silent.

Over the past two weekends, we've done just what I've been talking about for, what? -The last FIVE POSTS. So I will spare you the redundant details and keep it short and sweet. 



Sooooo much of this....blaahh

Plenty of saw dust!
We spent a couple weeks just ripping apart pallets. Once we had all that wood stacked up, we spent another week simply de-nailing, chopping and squaring ends and ripping down to a consistent width. This past week (well partial week, I was in Colorado for work) we spent time planing all of those boards. Hundreds of them...and we don't even know how much this batch of wood will cover!


One story/lesson I will share really quick: The planer we have was purchased in late June 2013 to begin prepping the barn boards for the ceiling and other pieces. We planed A LOT of very wide, very long, VERY hard pieces of old wood. I remember the lovely surge of wonder and joy as each old rough gray plank passed through and emerged a flawless, gorgeous, bright wood surface. Those memories had faded a bit by the time we pulled the planer out last week. We started planing the boards and it went fine for the bulk of them on the first day, but then with more consistency, the boards came out with certain areas scuffed. We thought maybe the knots or grain of the wood had something to do with this. We would run them through again. I'd also been away from the planer too long to remember how damn loud it was and how long each board took. 

We filled two large jars with all nails we pulled.
-Well mostly Dan. :P

After the fourth board in a row came screaming out the other side with scuffs, I signaled Dan to cut the power. "When was the last time the blade was changed?" I asked. Dan's blank stare gave the answer. Despite his aversion to taking a break from the work (we've had so many interruptions lately- graduations, going away parties, travel, weddings, RAIN...), we headed to the box store to buy new blades. Upon returning and insisting we consult the manual for blade changing tips, I learned we could have simply rotated the blades we already had. Oh well! Now we have our back ups.

Dan's irritation for the time spent acquiring and changing the blades melted away instantly as the first marble smooth boards effortlessly, and quickly I might add, zipped through the planer. There were no harrowing protests from the machine either. Suddenly planing boards became a pleasant and rewarding experience again. I began to see the positives once more and reveled at the 20 plus species of wood we had. I am a tree lover/nerd through and through so maybe it's just me, but I am fascinated by the sheer variety in color and pattern of different woods. People use some preeeeetty nice wood to make pallets. Better for us! We finished the remaining boards and retouched a few others in about 50% of the time it took for the first batch.

 I guess the lesson here is: Do things right! Don't hold off on replacing tool parts because you think you will save a little money and eek out one more use. We would have wasted so much time and effort (not to mention wood that wasn't even smooth) if we had tried to keep milking those blades.




The first peek and how our siding will look!!



Next up, we have to notch the boards to create a ship-lap style. It was a long road to this decision, as it is important to install siding that effectively sheds water and doesn't let it build up or get between the siding and the house. We did a small test run with the table saw, but we called it a day after that. Dan's Dad has a blade that will get the job done with more accuracy and a cleaner finish- not to mention significantly less time. We got the tool from him last night, and hopefully the weather will allow us to get cracking on those boards before the weekend.

Look at all the variety! And this purple and green wood!!







Oh, and our solar power system arrived by freight truck while I was away. MAN, THOSE PANELS ARE HUGE. We have been a little frustrated with how long the pallets are taking, so I have avoided the solar power system on purpose. We need to build a rack for the panels to be mounted on. Hopefully this weekend we will get some boards up on the damn walls! I think once we see just a few boards in place, we will get the gusto to power through. THEN we will deal with the racking. 



Sawdust for the composting toilet! Waste not, want not!


Ship lap style pallet siding. 

What A Weekend!

We aren't done yet, but we feel light as feathers!

It was a big pain and an even bigger relief to get the solar panel racking built and in the ground. Over the last week we have been steadily tying up loose ends. I sanded down all the areas of siding that I applied wood filler to, and then went out and got a stainable kind- which should make things way easier. We also finished building the rest of the posts needed for the panels, continued siding work, and then this weekend, mounted the posts in the ground. 


Talk about work! It took us almost two full days and some extra help to get those posts in the ground, level, plumb, and ready to rock. Luckily it was flat out amazing weather. Mostly sunny, low 70s, and breezy. When you are digging holes, the weather can play a big part in your experience. We definitely got frustrated and threw shovels (ahem, DAN) more than once, but I can only imagine how it would have gone down if it were say....98 degrees, 99% humidity and zero breeze.













The soil at the farm has a LOT of rocks in varying sizes from baseball to "Why don't we just put a koi pond here by the time we get this freakin' thing out!".  On day one, we did most everything ass backwards. Maybe it was the added stress of possibly moving the next day (which didn't pan out) but we both were approaching the task in a not so efficient way. We dug holes first and expected the rest to fit flawlessly. Never again! Thankfully, most of our holes were not too far off, but we did end up digging more than the 6 you see in these pictures. 




Dan's Dad came by later in the day and helped us get the first row secure, level, even, and pretty much any other direction descriptor you can think of. Man, can it be hard to get things lined up when they can go wrong in about 8 different directions! We put in about 9 hours on Saturday.


On Sunday, we came back and finished the second row. We had the holes dug, and things looked relatively straight. That was until we started measuring with tools. HA! Long story short, we had to dig our holes deeper, and of course we ran into a very large rock right where the pole needed to go. Deb and Michael were home Sunday, so Michael came to the rescue with his tractor and dug a great big hole before that stupid boulder was out. The second hole seemed fine, so Michael went off to tend to his own chores. When we got to the third hole, we realized that the poles were not in a neat row, and the hole had to be moved about 6 inches over and be about 6 inches deeper. We found another rock. We battled with that thing for about an hour, using every technique we could come up with including using an 8 ft 2x4 as a lever. 

Layla knows just where to lay down and relax...
After enough grunting, screaming, swearing, sweating, tripping, shoveling, filling, packing, twisting and tweaking, we had our second row in order. We thought it would only take an hour or two, but ended up taking the better part of 4 hours. We plan to add some more supports to help brace against wind. We will put a small leg under the front low arm and another 2x4 bracing against the back of the pole too. 






Our site supervisors. If only they were as helpful as they were attentive! :)

Pointing directly south? Check! 



Needless to say we are two pooped, sore, but very happy people. Sure the job sucked, but the land, the weather, the view, and all the wildlife made it worth it. The farm is SO beautiful and we cannot wait to get there! 











Solar racking: MOUNTED!