Showing posts with label Projects. Show all posts
Showing posts with label Projects. Show all posts

If It's A Boat, It Will Break

If there is one thing that I am certain of after a half century of boating, it's that on a boat, something will break. A pesky oil leak in the front of the engine began as a minor thing and an annoyance. By the time we were halfway across the Okeechobee Waterway, the leak increased and since it was the front main oil seal, the belt pulley was starting to fling the oil as it spun. That meant oil was not only dripping under the engine, but slinging up on the engine room walls and everything else around it. Not a pleasant thought and definitely time to make repairs. Replacing the main seal is not a major repair, but it requires equipment most boaters don't carry on board. We knew a good mechanic from our time living in Port of the Islands near Marco Island, so a call to him arranged the repair when we arrived in Fort Myers. The parts were ordered from American Diesel and would arrive at about the same time as Beach House. All seemed to be set for a short stop and a quick fix. Ah, but this is a boat after all.


No sooner were we docked at Fort Myers Yacht Basin than a familiar face appeared on the dock to greet us. One of our neighbors from a short stop we made at Lamb's Marina near Elizabeth City, NC had moved their boat to Fort Myers and was a few slips down the dock. It's always good to see familiar faces when we arrive at a new place. A check at the marina office confirmed that the parts had arrived. We ordered a new front engine oil seal and the replacement gasket for the timing gear cover. The mechanic was lined up to arrive the next day to look over the situation and if all looked good, to make the repairs. Things were going according to plan and that worried us, a lot. But this is a boat after all. The other reason for this marina stop was to take care of some appointments that were made months ago and we needed to rent a car to get from Fort Myers to Gainesville, FL. Enterprise Car Rental in Fort Myers proved to be a little difficult at first, but we finally worked things out and hit the road.

The replacement of the front engine seal on a Ford Lehman 120 requires the removal of the wheel that contains the pulley for the engine belts. This is also known as the balancer. It has a tapered nut holding it on at about 200-foot pounds and requires an impact wrench to get it off. Once off, the plate on the front of the engine that covers the timing gear is removed and the front seal is pressed into that cover. While we were on the road, a call to the mechanic revealed that the repair was not going to be as simple as we anticipated. The timing gear cover had a crack in it and it was probably the crack that was leaking and not the seal. The mechanic planned to take it to a machine shop to see if the metal could be welded, but the location made that repair iffy. We might need to find a replacement cover. These engines are over 30 years old and sometimes finding parts can be problematic. A call to American Diesel resulted in some bad news. They did not have a replacement and had not had one in a long time. This is when we started to worry. There is another provider of parts for the Ford Lehman, and that is a company called Bomac in Georgia. What a relief it was to call them and find out that they had a replacement in stock and could ship it out immediately. During the course of all of this, the new seal was damaged and another was ordered with the cover. It would arrive overnight.

The parts went in the next evening and everything went back together without complication. Running the engine at the dock did not indicate any oil leaking. By now we had been at the marina a few days longer than anticipated and the crew was anxious to get underway again. The next morning the engine was run at the dock for a half hour just to make sure everything was okay, and it seemed so. But this is a boat after all. Dock lines were let go and with a little effort and help from the marina staff ̶we had a strong cross wind ̶Beach House eased out of the slip and continued out onto the Caloosahatchee River with plans to connect up to the Gulf Intracoastal Waterway. But first, we wanted to stop and investigate an anchorage a few miles away in Bimini Basin. Once the anchor was down, a check of the engine room showed the leak was not only back, but worse than before. Remember what I said earlier about boats. A call to our mechanic resulted in him offering to have us bring the boat to a dock behind his home to try and determine what happened. Since he lived nearby, we decided to spend the rest of the day and that night in Bimini Basin. We dinghied ashore to do some exploration and as we sat on a park bench near the anchorage, we spotted our friends cruising around Beach House in their small deckboat. We had just spent the evening before with them at their home for a lovely dinner.

It was a pleasant afternoon and evening, but the next day the problem with the leak had to be resolved once and for all. A short motor back up the river to the mechanic's dock didn't take much more than an hour, but when oil is leaking all over the front of the engine and being flung around, it can be a long hour. It wasn't enough oil loss to be of concern, just enough to make a mess. We tied to the dock behind the mechanic's home, but he was across the state working on another job and would not return until the evening. There was nothing to do but wait. When the parts were removed once again, it appeared as though the seal had failed. The only thing we could conclude was that it was a defective seal. Rather than ordering another from Bomac, the decision was made to order a new seal, plus a spare, from American Diesel. Any parts that came from them was always of high quality. Once again, the parts would arrive overnight and for the third time, a new seal would be installed.

Great care was taken to be sure the newest seal was installed properly. In order to do that, the seal must be properly pressed into the timing gear cover, taking care to make sure it's oriented properly. The cover is put in place with the many bolts that hold it on only loosely installed. Then the balancer is put in place until it is just barely seated in the seal. This lines the seal up and centers it on the balancer. The bolts for the cover are snugged up until all are snug, and then they are tightened as much as needed. And of course a new gasket for the cover was installed. Once the cover and seal are in place and everything is tight, the balancer is tightened down using an impact wrench. This time we ran the engine at the dock for over an hour at cruising RPMs. Once again, everything looked fine. But we have been fooled before. The following morning we left the dock and continued on our journey. Our next anchorage was only a couple of hours away just in case there was still a problem, but far enough to give the seal a workout. Hallelujah. After repeated checks of the engine room about every 30 minutes and another thorough check once the anchor was down, all looked fine. We could begin to breath a little easier, but it would still take a few days to feel confident things were finally resolved.

As the days progressed and no oil leaks were detected, confidence in the engine returned to normal. There are still hundreds of miles to cover as we make our way along the Gulf Coast researching our next edition of TheGreat Book Of Anchorages, The Gulf Coast, including the Okeechobee Waterway. Most days the boat will put in a full day of running, but the distance transited along the coast might only be about 10-15 miles. There are so many anchorages to research and explore that we zig and zag across the GIWW. There will be other days where 50 or 60 miles of the open Gulf of Mexico will be ahead of us as we cross the Big Bend region of Florida. Traveling alone on a boat with a single engine keeps us aware of the need to have everything in good working order. A breakdown miles out in the Gulf and a long distance from any help can be more than an inconvenience. Weather this time of year along the Florida coast also plays an important part in all of our decision making. It's already the rainy season and afternoon thunderstorms are becoming a fact of life. Some of these storms can be sudden and very violent. We need a boat and equipment we can count on, and we believe Beach House will not let us down. Let the adventure continue. Don't forget to visit us on Facebook to see lots more photos and the latest news.

Our Latest Projects

Since our arrival at Acosta Creek Harbor on the St. Johns River in Satsuma, FL, we have had two priorities. Number one was to finish the Chesapeake Bay anchorage book and have it ready for distribution. Number one completed. Number two was actually several small projects to be completed before we headed out in the spring and begin the next phase of our cruise. With number one behind us, we started as soon as the winter weather would allow. It's been a cold wet winter here in northern Florida and many of the exterior projects just had to wait. But the break finally came; the clouds parted, the sun came out, the temperatures began to climb and the crew shouted "Hallelujah!"



During the wet season, engine maintenance could still be done, although it's amazing how much more motivated one can be if the sun is shining. Oil and filter changes, close inspection of the engine and generator, fuel filter changes and all of those normal maintenance items slowly came off the list. Although the maintenance on the engine and generator have been ongoing since we left Naples, based on our hourly usage, it's still kind of done on the fly. Since leaving Naples, Florida in December of 2012, we have put a total of 570 hours on the main engine and a whopping 1000 hours on the generator. A few months to catch up and give the boat a break was much needed.


One issue that has been at the top of the list for some time was the window leak on the starboard side next to the lower helm. Making the proper repair meant removing the entire window, doing some re-fiberglass, then re-bedding everything back in place. Not something we wanted to tackle while we were out cruising. And if you have been following our progress via our blog postings, you will know the weather has not been conducive to having a large window out leaving a very big hole in the cabin. Since the exterior trim has to be removed for a proper repair, a lot of care is need to protect the area around the window. It had all been redone in Awlgrip before we left the Naples area. A double row of easy to remove blue tape and another layer of duct tape over the blue tape makes a good barrier. Another protective covering using wide painter's paper keeps epoxy drips at bay. The repairs were the same as those we did on the aft cabin windows some time ago.


The seat covers for the flybridge had a lot of miles on them and constant exposure to weather and sun had worn them thin. Not only were they severely faded, but they were getting to the point where every time we removed them, a finger would go through the materials. The seats are not completely sealed from the rain, and often water puddled inside, creating mildew all over everything. The first step was to add vents in the side of each seat to allow for air circulation. Then new covers were made. There is a small fabric shop on the waterfront in Elizabeth City, NC that has great prices on vinyl material, so we bought some the last time we went through. The vinyl is a heavy grade and the cream color looked good on the flybridge. All of the sewing was done in the main salon using our Sailrite sewing machine. The end result was very pleasing, and the first rains the new covers saw showed that they would keep the seat storage compartments nice and dry.


A few other small projects included catching up on the teak, which meant stripping the cap rails down to bare wood and re-applying the Cetol. We did some minor repairs during this last cruise, but for the most part, the teak had been neglected. The handrails just needed a maintenance coat, but other areas needed to be stripped down. Also, our poor outboard had looked like someone had dragged it 20 miles behind a truck. It ran great, but looked terrible. Our intention was to leave it that way to discourage any thieves that might consider removing it during the night. In the Bahamas, this is a common problem, and looking as bad as it did, we doubted anyone would want to try and take it. Now that we are back in the U.S., and we keep the outboard locked down at all times with a chain, the chance of theft is less, but still a chance. It looked so bad, we decided to spruce it up a bit anyway. A company in Crystal River, FL made exact duplicates of the original Johnson decals. Cleaning, sand and repainting, plus the decals, gave the old outboard a new lease on life. Now it looks good enough to steal.


Some other minor items have been checked off the to-do list and plans are in the works to begin the next phase of our cruise. Once a few commitments are finished in the next couple of weeks, Beach House and crew will once again be underway. In the mean time, a short cruise is planned on the St. Johns River to visit a bit farther south and do a shakedown before we shove off for distant shores. LOOK FOR ANOTHER BIG ADDITION TO OUR BLOG. Starting very soon, we will add video blogs to the mix. We are installing the new Garmin VIRB Elite HD Video camera and soon all of our followers will be able to ride along with Beach House and experience first hand what it's like to travel the waterways. We would very much like everyone's feedback on this new addition. We have set up a YouTube account for Beach House Publications and will be posting videos there also. The links will be posted here if we don't add the entire video to the blog. Remember, let us know what you think. Stay tuned.